SEMCO FORGE PVT. LTD. (Formerly Systems & Equipment Maintenance Co.)

Manufacturer and Exporter of Carbon Steel, Alloy Steel & Stainless Steel Forgings & Machining of Components.

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We are India based manufacturer and exporter of Closed die forging, Upset forging [ drop forging / Hot forging ] in carbon steel and alloy steel. We manufacture quality drop forging components [hot forging] & Upset forging components as per your specification and samples. Our main product line includes closed die forging and upset forging for container lashing, automobile, Conveyor and Transmission, Material Handling etc. We manufacture quality forging including chain links, gears, tines, shafts, connecting rods, turnbuckles, lashing bars, lashing rods, hooks, rings, foundations, stacking cones, forged auto engine parts, agricultural implements, flanges and pipe fittings,  earth mover parts etc. We also supply customized forging as per buyer's drawings / samples. We can manufacture parts from 500 grams to 30  kilograms. Moreover a well equipped advanced forge shop, die shop, metal testing laboratory, Cutting & Shear shop, an efficient heat treatment facility with machine shop, ensures fast  delivery of your part and also making us a one-stop source for all your forging needs.

Forge Shop

Our Forge Shop is equipped with  Pneumatic Forging Hammers, Friction Drop Hammers, Screw Forging Press, Furnaces with Automatic Temperature Controllers, Hand Press Machines, Mechanical Press, Band Saw (Fully Automatic/ Bundle feeding), and Electric Furnace (Normalising) etc.

Machine Shop

The Company also offers advanced CNC Machining at most competitive prices. It has highly sophisticated and technologically advanced CNC Machining facilities to carry out simple to complex machining that are dimensionally accurate thus ensuring flawless audit inspection and quality control. The machine shop is equipped with latest CNC Machining Centers, CNC turning and milling machines, thread rolling, copy turning, slotting,  grinding, drilling and tapping machines, and other allied machinery that incorporate a wide variety of innovative capabilities and considerable reduction of in-process time for machining of work pieces through high speed and high performance machining. Apart from machining SI Forging specialize in giving different surface finishes like Zinc plating, Powder coating, Painting, Black oxide etc. as per the customer’s requirement.

Weld Shop

SI Forging also has necessary infrastructure & machine for Flash Butt Welding and can weld up to 2000 Sq mm in Carbon steel or 1500 Sq mm in Alloy Steel. Below is the list of machinery installed:

MIG Welding Machine, Flash Butt Welding Machine, PUG Gas Cutting Machine, Electric Arc Welding Machine

Tool room

The modern tool room is equipped with latest EDM Machines ( Die sinking machine) , Vertical Machining Centers, CNC Turning Centers and other allied machinery like Conventional Milling Machines, Turning Machines, Slotting Machines, Plano Millers, Shapers, Grinding Machines etc.

Die shop

 Physical testing facility

In-house Physical testing facilities ensures that each product is well tested at various stages of production right from the procurement of raw material to dispatch. SEMCO has an independent Quality Assurance Department whose responsibility is overall quality assurance at various & all levels of production. The department is preparing all Quality Assurance Plans, issue directions, prepares gauges and maintains the data as required by the product. The department is independent department and in additional to the quality control levels at various production stages by the production people. The department also stores all the necessary national & International Standards for reference & records.

 Inspection Equipments

We have the following facilities to carry out the Physical testing successfully-  UTM, Impact Testing Machine, Hardness Testers (Brinell), Microscopes for macro & microstructures, Weld Test facilities as per DIN 287, Magnetic crack detector, Tensile Testing Fixture.

 Special & Unique Facilities

Flash Butt Welding /   Resistance Welding
Rolling, Twisting, Bending, Punching
Multiple Forging
CNC Machining
Surface Finish
 National & International Standards

We maintain the library of all the major International & National Standards required & applicable to our products.

The library is continuously updated and the new standards are added as & when required.

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