SEMCO FORGE PVT. LTD. (Formerly Systems & Equipment Maintenance Co.)

Manufacturer and Exporter of Carbon Steel, Alloy Steel & Stainless Steel Forgings & Machining of Components.

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 Tooling
We've created our own unique modular, multi-die system. The modular die gives us the sort of flexibility seldom found in metal forging, allowing us to bring our most ground-breaking ideas to life. Combined with our ingenious method of re-machining old dies, our tooling and forging system allows us to achieve low tooling costs”. Additionally, we have perfected the art of controlling grain flow, thereby increasing strength and supplying superior resistance to thermal and mechanical stresses.
 

TOOL ROOM: The modern tool room is equipped with latest EDM Machines ( Die sinking machine) , Vertical Machining Centers, CNC Turning Centers and other allied machinery like Conventional Milling Machines, Turning Machines, Slotting Machines, Plano Millers, Shapers, Grinding Machines etc.

Our Tooling Engineers are professionally qualified and hHave through experience & good knowledge in forming metals and fastener. They can :

- Design & developing entire tooling process, cold heading tools, progressions for multi-die & multi-blow cold heading equipment, develop thread, Taper & flat Roller die- tooling design & development, forging Dies, Trim Tools, etc.

- Have ability to evolve out-of-the -box new tooling concepts with respect to existing shop floor facility to develop new tooling packages and setting processes- Develop Part Progression drawing showing preliminary dimensions for each station including Cutoff length, volume, weight, etc., (match each station for volume content)

- Prepare Master tool layout showing all forming stations including Tool numbers & Operator setup dimensions

- Calculate Forming loads and insert press fits

- knows Advance level CAD on ProE, UG, Catia & Ideas

The versatile forging methods we use also include:
Contour dies
Open dies
Back extrusion
Mandrel expansion
Closed die
Modular die
Upsetting
Piercing and punching
Plate flueing and pressing
 

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